IoT Solutions | Machine Monitoring, Sensors & ERP Integration

Use cases

What IoT can do for you

Machine monitoring

Track machine status, cycle counts, downtime and OEE live from the shop floor.

Predictive maintenance

Vibration, temperature and current sensors that warn before a breakdown.

Smart inventory

RFID, weight sensors and barcode devices that update stock automatically.

Energy monitoring

Measure electricity, gas and water use per machine or site to cut costs.

Fleet & asset tracking

GPS trackers for vehicles and high-value assets with geofencing alerts.

Cold chain & environment

Temperature and humidity monitoring with alerts for food, pharma and storage.

Weighbridge & scale integration

Weights captured directly into ERP for purchase, sales and production.

Attendance & access

Biometric and RFID devices synced with HR and payroll.

Smart cameras

Camera feeds analysed by AI for counting, safety and quality inspection.

Architecture

From sensor to decision

We handle the full IoT stack: device selection, connectivity, cloud platform, ERP integration and dashboards.

Devices & sensors

PLCs, sensors, gateways, ESP32, Raspberry Pi, industrial controllers.

Connectivity

MQTT, OPC-UA, Modbus, LoRaWAN, Wi-Fi, 4G/5G, BLE.

IoT platform

AWS IoT Core, Azure IoT Hub, ThingsBoard or a custom platform.

Business layer

ERP integration, dashboards, alerts and AI models.

machine_monitor.py

# MQTT → ERP: live machine data
@mqtt.on("plant/+/machine/+/status")
def on_status(topic, msg):
    wc = erp.workcenter(msg.machine_id)
    wc.log_cycle(msg.count, msg.state)
    if msg.temp > wc.max_temp:
        alert.send("maintenance", msg)
# ✓ OEE dashboard updates in real time

IoT technology

Our IoT toolkit

Layer	Technologies
Hardware	ESP32, Arduino, Raspberry Pi, industrial PLCs (Siemens, Allen-Bradley, Delta), industrial gateways
Protocols	MQTT, OPC-UA, Modbus RTU/TCP, HTTP/REST, LoRaWAN, BLE, Zigbee
Platforms	AWS IoT Core, Azure IoT Hub, ThingsBoard, Node-RED, Eclipse Mosquitto
Data	InfluxDB, TimescaleDB, PostgreSQL, Grafana dashboards
Edge	Docker on gateways, local buffering for offline operation, edge AI
Security	TLS encryption, device certificates, network segmentation, secure OTA updates

FAQ

IoT questions

Can you connect our existing machines?

In most cases, yes, through PLC protocols, retrofit sensors or gateway devices, even on older equipment.

Does IoT data go into our ERP?

Yes. Production counts, weights, downtime and stock movements can update ERP records automatically.

What if the internet goes down?

Edge gateways buffer data locally and sync when the connection returns, so nothing is lost.

Is IoT secure?

We use encrypted communication, per-device credentials and isolated networks, and design for security from day one.

Connect machines, sensors and devices to your business